In the arsenal of any craftsman, be it a mechanic, milling machine or turner, a wheel made of tool steel occupies a special place. This universal material has a number of valuable properties that make it indispensable in the manufacture and repair of various tools. In this article we will talk about its features, types, application and secrets of selection.
Where is the material used?
The tool steel wheel is the number one choice for professionals working in the most demanding applications. Its unique properties make it indispensable in mechanical engineering, where parts with unsurpassed strength and durability are required. Whether gears, rolls or flanges, tool steel guarantees reliability and excellent performance. The material also serves to implement other tasks:
- milling cutters, cutters, drills, dies and molds are cast from it, giving life to new machine parts;
- from the circle they create reinforcement, fastening elements, beams and columns that form the skeletons of buildings;
- used for the manufacture of drive shafts and hubs that are subject to high loads and extreme operating conditions;
- is used in the production of metal processing equipment, including machine tools and pressing machines.
In the food processing and packaging industry, steel tooling wheels are used to create parts that must meet stringent hygiene and durability requirements. As a rule, cutting tools, packaging mechanisms and other elements subject to intensive use are created from it.
In the jewelry industry, tool steel is used to create high-precision tools and dies necessary for processing precious metals and stones. These tools require precision and durability.
Benefits and Key Features
The tool steel wheel is the choice that guarantees the highest level of performance and reliability. It offers the unrivaled strength needed for the most challenging and demanding applications. With this material, you can be confident in its ability to withstand the highest mechanical loads without losing shape or functionality.
The wear resistance of the tool steel wheel is impressive. This means that your cutters, cutters and other tools will last much longer, withstanding even the most intense operating conditions. High temperature resistance adds another important feature, making tool steel ideal for use in extreme environments, whether in aviation or power generation.
The corrosion resistance of tool steel wheels guarantees long service life in the most aggressive environments. The ease of machining allows you to create parts with high precision, which ensures excellent results in any production process.
Key characteristics include the optimal combination of composition, hardness and temperature range. The composition, including carbon and chromium, provides the necessary strength and durability. Hardness on the Rockwell or Vickers scale determines the strength characteristics, and the temperature range shows how well the material maintains its properties in different conditions.
Secrets of creating rolled metal
The manufacturing technology of this rolled metal includes several key stages that ensure high quality and accuracy of the final product:
- The manufacturing process begins with the selection of a steel alloy that meets the strength and wear resistance requirements. Typically carbon or alloy steels such as H13, D2 or M2 are used. The source material in the form of blanks or rods is prepared for further processing.
- Depending on the required dimensions and shape, the steel circle can be manufactured by rolling or casting. In rolling, a steel bar or billet is passed through rollers, which give the material the desired diameter and shape. Casting involves pouring molten metal into molds where it solidifies into circles that are then further processed.
- After forming the workpieces, the tool steel wheels are machined. To increase strength and wear resistance, they undergo heat treatment.
Choose tool steel that not only cares for your business, but also for the planet. Modern production methods reduce the environmental footprint by reducing emissions and efficiently recycling waste. Advanced metal production technologies make it possible to make any project environmentally friendly.